The benefits of using multi-layer adhesive floor mats

What is multi-layer adhesive floor matting?

Adhesive matting is a simple yet highly effective solution for reducing particle contamination in controlled environments. By trapping dirt, dust, and other contaminants from shoes and equipment wheels before entering the controlled area, adhesive mats help maintain cleanliness in your cleanroom.

Although adhesive mats are a key tool in contamination control, they are just one element of a comprehensive cleanroom strategy. Ensuring cleanliness requires a combination of measures, including regular training, monitoring, and strict adherence to protocols for effective contamination management.

Our top tips for the effective use of adhesive matting:

To maximise the effectiveness of adhesive mats, strategically place them at all entry points to the cleanroom and in critical areas where contamination control is essential. Consider the flow of both personnel and equipment to ensure consistent foot and wheel traffic over the mats, reducing the introduction of contaminants. Mats should be appropriately sized to cover the full width of entryways, ensuring that individuals and equipment come into contact with the adhesive surface, optimising contaminant removal.

Clearly mark the areas where adhesive mats are placed to make them easily identifiable to personnel and visitors, encouraging everyone to step on the mats before entering. Establish a routine for regularly inspecting and replacing mat layers. When the surface appears dirty or loses its stickiness, peel off the top layer to expose a fresh sheet.

Enforce a strict footwear protocol, ensuring all individuals, including employees and visitors, understand the importance of stepping onto the adhesive mat. In areas where people may be carrying heavy equipment, provide step-on assistance such as low-profile ramps or platforms to ensure full contact of the shoe sole with the adhesive surface.

Train personnel on the proper use and importance of adhesive mats, highlighting their role in contamination control and maintaining the cleanroom’s required cleanliness levels. Ensure mats are securely positioned on the floor with the proper adhesive or non-slip backing to prevent shifting and reduce tripping hazards. Document and communicate procedures for using adhesive mats, including when and how often they should be replaced, ensuring this information is accessible to all personnel.

Integrate adhesive mats into broader cleanroom protocols, including gowning procedures and equipment cleaning, as part of a comprehensive contamination control strategy. In high-traffic areas, consider using mat frames or frames with bevelled edges to prevent tripping and allow smooth transitions for carts and equipment. Regularly monitor mat usage effectiveness and adjust placement or replacement frequency if contamination levels do not meet required standards.